Our Services

We offer services and processes that breathe life into client’s ideas.

Fabric Department

  • In-house knitting facility:
    • A Mix of Single Jersey, Interlock, Rib And Fleece Circular Knit Machines with Varyiang DIA And Gauge to help with Continued Development of New Fabrics.
    • Fiat-bed Computerized Knitting Machine
      • Kauo Heng 80”: 1
      • Kauo Heng 60”: 1
    • High Speed Automated Cone- Rewinding Machine: 12 spindles
  • Fabric store maintains a record of all in-house fabrics

Fabric Checking

  • 100% fabric inspection is conducted at its
    initial greige stage, as well as after processing
    for shrinkage, spirality, crocking, etc.

  • Fabric checking is done in-house, but may be
    outsourced to labs such as ITS, SGS, Bureau Veritas

  • Fault marking on processed fabric is followed
    meticulously so as to facilitate cutting room
    operations

Sampling

  • A dedicated sampling room, headed by a pattern master with 30 years of experience, continuously churns out new developments, proto and sales samples

  • In-house team of 9 pattern cutters (manual and CAD), 4 fabric cutters, a team for handwork/applique and a dedicated QA+Tech team

  • Company’s current client profile requires us to make almost 10,000 sales samples every season

  • Machinery:
    • Lock stitch: 50
    • Flat Lock: 6
    • Over lock: 8
    • Chain stitch: 1
    • Embroidery machine: 2

Cutting

  • Two well lit and spacious cutting rooms equipped to cut over 350,000 pieces per month

  • Safety is of the utmost importance, and all employees are provided with masks and gloves

  • Tools provided include Spade knife (Eastman), Band knife (Eastman), Fusing machine (Hashima)

  • 100% panel check is done against patterns in order to control garment rejection

Stitching

  • The stitching shop floor is equipped with stateof-the-art UBT machines (Brother, Pegasus) and thread trimmers

  • Traffic light system is followed throughout our floors

  • Areas are well defined with clear aisle spaces

  • Optimum lighting and ventilation have been provided

  • Lines are versatile, with checkpoints and operations set as per studies done by the IE department

  • Equipped for on-line finishing wherever possibl

Finishing

  • The Company constantly reviews advancements in technology to improve product quality and checks for finished product
    • An example of this is the ‘light globes’ and ‘light cones’ installed on the finishing floor to improve checking of finished products, particularly relevant to garment dyed and embroidered products
  • Daily training of all checkers is compulsory
  • DHU levels are monitored daily by top management, who conduct surprise audits of all goods being packed on a frequent basis
  • Company is working toward eliminating ‘thread cutting’ on its finishing floor
  • Well maintained presses, spotting stations and finishing tables
  • Quality is of the highest concern and we follow AQL 1 and AQL 2.5 depending on the requirement of the customer
  • All packed goods are passed through a needle/metal detecting machine (Hashima) Super Overseas Private Limited

Laundry

  • The laundry is equipped to wash up to 15,000 garments per da

  • All knit fabrics are shrinkage controlled and relaxed before cutting

Lab

  • The lab is equipped with Domestic Washers, Washing Fastness machine, Crockometer, GSM Scale, Gray Scale and a Macbeth Color Matching Cabinet, Laundrometer, Button Pull Tester, Dimensional Stability Tester, etc.

  • All fabrics and garments are put through rigorous internal testing alongside third party testing as required

Hygiene & Safety

  • The health and safety of employees is of utmost importance to the Company

  • Great care is taken to provide hygienic, clean toilets and filtered water for drinking

  • Adequate fire fighting equipment and first aid boxes have been provided throughout the facilities, with a sufficient number of people trained in these areas.

  • Trainings are conducted frequently on matters ranging from Fire Safety to Personal Hygiene

  • A qualified nurse is present on site for free consultations, along with scheduled doctor visits and ey camps organized by the Company open to all workers and staff Super Overseas Private Limited

Manpower -Our Greatest Asset

  • The Company has built a team of efficient, dedicated and enthusiastic people in every
    department, including Sampling, Merchandising, Sourcing, Production, Quality
    Assurance, Logistics and Finance

  • We endeavor to provide ongoing training programs with clear ‘6 month’, ‘2 year’, ‘5 year’
    goals for employees to chart out their future within the industry

  • While steadily growing our manpower over the years, SOPL has maintained high
    employee retention in a high employee turnover trade